Troubleshooting / Videojet faults

Videojet Printer Fault Codes

The faults and warnings of Videojet 1000 Line continuous inkjet (CIJ) printers used on packaging lines: what each one means, the likely causes, the first checks, and how to log it so it stops coming back.

How faults show

Videojet CIJ printers sort alarms into faults (alarms) and warnings. A fault stops printing; on the 1580, 1860 and 1880 it also stops the jet. A warning lets the printer keep printing until the condition turns into a fault.

On the 1220, 1520 and 1620 the keypad status LEDs and the optional stack light show red for a fault that prevents printing (for example jet not running or a deflector plate trip), amber and green when the operator must act (for example ink or make-up low), and green when the printer can print.

The screen shows fault and warning icons, and the most serious fault message at the bottom left. On the 1550, 1650, 1580, 1860 and 1880 a status bar across the top turns red for a fault and yellow for a warning (blue means the jet runs but print is off, green means printing; the 1880 also uses blue for maintenance alerts).

The 1650 and 1550 show E6xxx error numbers, the 1580, 1860 and 1880 show E1xxxx numbers with the alarm name. Touch the status bar (or its down arrow) to open the list, then touch an alarm to read the cause and the on-screen fix, with videos on some 1580, 1860 and 1880 alarms. To clear: remove the cause first.

Latched alarms then enable the Clear button; others clear themselves when the condition is gone. On the 1620, 1520 and 1220 use Configure > Clear Alarms and Warnings; on the 1650 and 1550 Diagnostics > Printhead > Clear errors and warnings clears all. Then restart the jet with the normal start sequence. The printhead must be completely dry before a jet start or the EHT trips.

On the 1650 a fault also opens the fault output relay, and the 1580 and 1880 give an external fault output; wired into the packaging machine stop circuit, it stops the line so uncoded product is not made.

Safety first.
Lethal voltages are present inside the printer whenever it is connected to the mains, so only trained and authorized people may do maintenance. Unless the printer must run for the task, disconnect it from the mains before removing covers or doing any service or repair.

The EHT (extra high tension) block feeds the deflector plate in the printhead: stop the jet and switch off hazardous voltages before cleaning or washing down the printhead, and let it dry fully before restarting. In a fault condition the heater plate can reach 70 °C, so do not touch it.

Ink, make-up fluid and cleaning solution are volatile and highly flammable: no smoking or naked flames nearby, remove soaked cloths straight away, and work only in open, well-ventilated areas because the vapor can cause drowsiness. Wear protective rubber gloves and clothing and goggles with side shields or a face mask.

Never run the printer with a broken protective ground conductor. Source: Videojet 1650/1650 UHS Operator Manual chapters 2, 6 and 7, with the same warnings in the 1620, 1580 and 1880 operator manuals. Follow lockout/tagout and your site's safe-work procedures, and check the manual for your exact model before you act.

Quick lookup

Faults stop printing and usually the line, so in OEE they are availability losses; uncoded packs are quality losses.

Type a code or a word (EHT, gutter, phase, viscosity, ink) to filter the list. Click a code for its causes and first checks.

73 codes

CodeModelName
E60081650, 1650 UHS, 1550EHT/HV Trip
E60901650, 1650 UHS, 1550Gutter Fault
E60171650, 1650 UHS, 1550Fatal Error: No Phase Response From Firmware
E60211650, 1650 UHS, 1550Initial Phasing Trim Failed
Bad Phasing1620, 1620 UHS, 1520, 1520 Excel, 1220Bad Phasing
E60451650, 1650 UHS, 1550Phase Threshold Error
E60891650, 1650 UHS, 1550Charge Supply Fault
E60141650, 1650 UHS, 1550Unable to control viscosity
E60461650, 1650 UHS, 1550Ink Viscosity Too High
E60471650, 1650 UHS, 1550Ink Viscosity Too Low
E151501580, 1860, 1880Ink Viscosity Too Low
E151511580, 1860, 1880Ink Viscosity Too High
E60101650, 1650 UHS, 1550Ink Core Empty
E60541650, 1650 UHS, 1550Ink Cartridge Empty
E60591650, 1650 UHS, 1550Make-up cartridge low
E60601650, 1650 UHS, 1550Make-up Cartridge Empty
E60631650, 1650 UHS, 1550Ink Core Level Low
E60621650, 1650 UHS, 1550Ink Core Level High
E60481650, 1650 UHS, 1550Pressure Too High
E60491650, 1650 UHS, 1550Pressure Too Low
E60391650, 1650 UHS, 1550Head Temperature Too High
E60401650, 1650 UHS, 1550Head Temperature Too Low
E60781650, 1650 UHS, 1550Suspected Head Heater Failure (Or Thermal Trip)
E60411650, 1650 UHS, 1550TOF Too High
E60421650, 1650 UHS, 1550TOF Too Low
E60111650, 1650 UHS, 1550Pump Fault
E60641650, 1650 UHS, 1550Pump Fault
E60661650, 1650 UHS, 1550Pump RPM Near Max
E60151650, 1650 UHS, 1550Bad Nozzle
E60121650, 1650 UHS, 1550Cabinet Too Hot
E60671650, 1650 UHS, 1550Cabinet Hot
E60131650, 1650 UHS, 1550Ink Core Service Overdue
E61381650, 1650 UHSCore has reached its rated life
Ink Core Expired1620, 1620 UHS, 1520, 1520 Excel, 1220Ink Core Expired
E60291650, 1650 UHS, 1550EHT/HV Calibration Required
E60251650, 1650 UHS, 1550Core Not Filling
E60261650, 1650 UHS, 1550Insufficient Ink To Fill Core
E60791650, 1650 UHS, 1550Tank Not Filling
E60001650, 1650 UHS, 1550Printhead Absent
E60441650, 1650 UHS, 1550Head Cover Removed
E60911650, 1650 UHS, 1550Printhead Cover Detect Disabled
E60711650, 1650 UHS, 1550No Time to Phase
E60731650, 1650 UHS, 1550Overspeed
E60971650, 1650 UHS, 1550Missed Print (PD Too Close To Printhead)
E60241650, 1650 UHS, 1550Valve Error
E60281650, 1650 UHS, 1550New Ink Core Has A Different Ink Reference
E150621580, 1860, 1880Make-up Tank Empty
E150611580, 1860, 1880Make-up Tank Empty
E150661580, 1860, 1880Mixer Tank Empty
E150651580, 1860, 1880Mixer Tank Empty
E150481580, 1860, 1880Ink Cartridge Empty
E150501580, 1860, 1880Make-up Cartridge Empty
E150591580, 1860, 1880Make-up Tank High
E150631580, 1860, 1880Mixer Tank High
E152651580, 1860, 1880'Quick' Stop as Mixer Tank High
E151711580, 1860, 1880Printhead 1 No Time to Phase
E152011580, 1860, 1880Printhead 1 Velocity Detect Timeout
E153031580, 1860, 1880Printhead 1 Build-Up Detected
E155641580, 1860, 1880Printhead 1 Cleaning Recommended
E155611580, 1860, 1880No Code No Run
E155621580, 1860, 1880Electronics Compartment Temperature Too Hot
E155561580, 1860, 1880No Ink Cartridge
E152861580, 1860, 1880Incorrect Ink Type
E106221580, 1860, 1880Wrong Cartridge in Ink Slot
E155191580, 1860Service Module 1 Replacement Required
E107551880Service Module Replacement Required
E156461580, 1860, 1880Service Module 1 Replacement Due in (n) Hours
E158041580, 1860, 1880Air Filter Replacement Recommended
E107511880Air Filter Performance Reduced
E155421860, 1880Printhead 1 Accelerometer Peak Shock Level Exceeds Threshold
E153561580, 1860, 1880Printhead 1 Missed Print: Overspeed
E152691580, 1860, 1880Printhead 1 Missed Print: Product Delay too short
E107191580, 1860, 1880Printhead 1 Job Not Ready to Print

Each code: causes and first checks

E6008: EHT/HV Trip

Hits OEE: Availability

What it means: The printer sensed arcing at the deflector plate (EHT leakage current above the allowed limit) and stopped printing. On the status bar this is the classic deflector plate trip.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: same fault shown as the EHT Trip fault icon, without an E number

Machine response: printing stops, status bar and beacon turn red

Likely causes

  • Ink build-up or wet ink on the deflector plate or charge electrode
  • Printhead not completely dry when the jet was started
  • Partly blocked nozzle or misaligned jet putting ink on the plate
  • EHT/HV calibration out of date

First checks, in this order

  1. Stop the jet, then clean the deflector electrodes inside the printhead with the correct cleaning solution.
  2. Let the printhead dry completely before you restart the jet.
  3. Perform a nozzle back flush.
  4. Perform an EHT/HV calibration if the trip comes back.
  5. If it persists, use the service manual or call a qualified Videojet service engineer.

E6090: Gutter Fault

Hits OEE: Availability

What it means: Ink is not coming back into the gutter, so the printer cannot confirm the jet is being caught and recycled.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Gutter Fault icon without an E number (ink is not entering the gutter, back flush the nozzle)

Likely causes

  • Jet not present because the nozzle is blocked
  • Jet present but not aligned with the gutter
  • Ink in poor condition
  • Faulty gutter sensor in the nozzle deck
  • Umbilical problem

First checks, in this order

  1. Check that the ink stream is present and lands in the gutter.
  2. If the stream is missing, back flush the nozzle.
  3. If the stream misses the gutter, follow the jet alignment procedure.
  4. If the stream is in the gutter and the fault stays, refresh the ink.
  5. If it still stays, suspect the gutter sensor (nozzle deck) or the umbilical and call a Videojet service engineer.
  6. Keep the Gutter Fault Shutdown setting enabled; do not switch it off to keep printing.

E6017: Fatal Error: No Phase Response From Firmware

Hits OEE: Availability

What it means: At jet start-up the printer could not get phase data, so it cannot time the charging of each drop to the moment it breaks off the jet.[1][5]

Likely causes

  • Partly blocked or dirty nozzle
  • Wet or dirty printhead
  • Poor drop break-up

First checks, in this order

  1. Perform a nozzle back flush.
  2. Clean the printhead and dry it completely.
  3. Try the start again; after two failed attempts, use the service manual or call a Videojet service engineer.

E6021: Initial Phasing Trim Failed

Hits OEE: Availability

What it means: The phasing trim at jet start-up failed because phase data could not be obtained.[1][5]

Likely causes

  • Partly blocked or dirty nozzle
  • Wet or dirty printhead

First checks, in this order

  1. Perform a nozzle back flush.
  2. Clean the printhead and dry it completely.
  3. After two failed attempts, use the service manual or call a Videojet service engineer.

Bad Phasing: Bad Phasing

Hits OEE: Availability

What it means: Phase data cannot be obtained during jet start-up. Phasing keeps drop charging in step with drop break-up, so the printer cannot print reliably without it.[2][3][4]

Also on: On the 1650 and 1550 the start-up phasing faults show as E6017 and E6021

Likely causes

  • Dirty or wet printhead
  • Partly blocked nozzle or poor break-up

First checks, in this order

  1. Clean the printhead and dry it completely.
  2. Back flush the nozzle and check for correct break-up.
  3. If the fault returns, call a Videojet service engineer.

E6045: Phase Threshold Error

Warning: act before it becomes a stop

What it means: The printer cannot get a phase profile even with the phase threshold set to its minimum value.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Phase Threshold Error warning icon, without an E number

Likely causes

  • Dirty printhead or poor drop break-up
  • Phasing settings need a service check

First checks, in this order

  1. Clean and dry the printhead and check the jet.
  2. Use the service manual or call a Videojet service engineer.

E6089: Charge Supply Fault

Hits OEE: Availability

What it means: The printer detected a problem with the supply that charges the ink drops. The operator manual sends this one straight to the service manual or a service engineer.[1][5]

Likely causes

  • Hardware problem in the drop charge supply (service level diagnosis)

First checks, in this order

  1. Note the code and any other active alarms.
  2. Use the service manual or call a qualified Videojet service engineer.

E6014: Unable to control viscosity

Hits OEE: Availability

What it means: The ink system cannot hold the ink viscosity in range.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: same fault message, without an E number

Likely causes

  • Make-up cartridge empty, so solvent cannot be added
  • Ink system fault

First checks, in this order

  1. Check whether the make-up cartridge is empty and replace it if it is.
  2. If that does not clear it, use the service manual or call a Videojet service engineer.

E6046: Ink Viscosity Too High

Warning: act before it becomes a stop

What it means: The pressure needed for the correct jet speed is more than 0.1 bar above the calculated pressure, which means the ink is too thick.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Ink Viscosity Too High warning icon, without an E number

Likely causes

  • Solvent lost from the ink and not replaced
  • Make-up cartridge empty or missing

First checks, in this order

  1. Check that a make-up cartridge is fitted and not empty.
  2. Use the service manual or call a Videojet service engineer if it stays.

E6047: Ink Viscosity Too Low

Warning: act before it becomes a stop

What it means: The pressure needed for the correct jet speed is more than 0.1 bar off the calculated pressure on the low side, which means the ink is too thin.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Ink Viscosity Too Low warning icon; on those models a Clean Start / Stop Inhibited warning (Head Start / Stop Inhibited on the 1520 Excel) appears when viscosity is too low

Likely causes

  • Too much make-up fluid added, for example by starting and stopping the jet many times
  • Ink system fault

First checks, in this order

  1. Avoid repeated jet start and stop cycles, each one uses make-up fluid to flush.
  2. Use the service manual or call a Videojet service engineer.

E15150: Ink Viscosity Too Low

Warning: act before it becomes a stop

What it means: The ink is too thin.[6][7][8]

Likely causes

  • Too much make-up fluid added, for example from repeated clean stops and starts or nozzle flushing

First checks, in this order

  1. Keep the ink jet running if possible so solvent can evaporate.
  2. Avoid anything that adds more make-up, including Clean Stop/Start and nozzle flushing.

E15151: Ink Viscosity Too High

Warning: act before it becomes a stop

What it means: The ink is too thick.[6][7][8]

Likely causes

  • Make-up tank low or empty, so solvent cannot be added

First checks, in this order

  1. Check the make-up tank level.
  2. Re-prime the make-up tank if needed.

E6010: Ink Core Empty

Hits OEE: Availability

What it means: The ink core (the ink system module) is empty or will not fill.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Ink Core Empty fault icon, without an E number

Likely causes

  • Ink and make-up cartridges empty
  • New ink core fitted but not yet filled
  • Ink core life exceeded

First checks, in this order

  1. Check whether the ink and make-up cartridges are empty and replace them so the core refills.
  2. If a new core was fitted, fill it using the commissioning procedure.
  3. Check that the remaining ink core life has not run out.
  4. If it will not fill, use the service manual or call a Videojet service engineer.

E6054: Ink Cartridge Empty

Warning: act before it becomes a stop

What it means: The ink cartridge is empty.[1][5]

Likely causes

  • Ink cartridge used up

First checks, in this order

  1. Insert a new ink cartridge; the screen shows the ink part number.
  2. If the warning stays, use the service manual or call service.

E6059: Make-up cartridge low

Warning: act before it becomes a stop

What it means: The make-up fluid cartridge is nearly empty.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Make-up cartridge low warning, without an E number

Likely causes

  • Make-up cartridge close to empty

First checks, in this order

  1. Have a full make-up cartridge ready and fit it when the current one runs out.
  2. On the 1620, 1520 and 1220, if the icon still flashes after replenishing, call a service engineer.

E6060: Make-up Cartridge Empty

Warning: act before it becomes a stop

What it means: The make-up fluid cartridge is empty.[1][5]

Likely causes

  • Make-up cartridge used up

First checks, in this order

  1. Insert a new make-up cartridge; the screen shows the make-up part number.
  2. If the warning stays, use the service manual or call service.

E6063: Ink Core Level Low

Warning: act before it becomes a stop

What it means: The ink level in the ink core is low.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Ink Core Level Low warning icon, without an E number

Likely causes

  • Ink cartridge empty

First checks, in this order

  1. Check whether the ink cartridge is empty and replace it.
  2. If you fit a full cartridge while the jet runs, the printer tops up the core by itself.
  3. If it stays low, use the service manual or call service.

E6062: Ink Core Level High

Warning: act before it becomes a stop

What it means: The ink level in the ink core is very high.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Ink Core Level High warning icon, without an E number

Likely causes

  • Printer not standing level
  • Too much make-up added, for example by starting and stopping the jet many times

First checks, in this order

  1. Check that the printer is level.
  2. On the 1620, 1520 and 1220 the icon should clear after a short time; if it shows for more than 5 minutes, call a service engineer.
  3. If the printer is level and the warning stays, fluid may need to be removed from the core (service manual or service engineer).

E6048: Pressure Too High

Warning: act before it becomes a stop

What it means: The actual ink pressure is more than 0.2 bar above the target pressure.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Pressure Too High warning icon, without an E number

Likely causes

  • Ink pressure control problem (service level)
  • Ink condition affecting the pressure needed

First checks, in this order

  1. Check the print for drops running into each other and check jet alignment.
  2. Use the service manual or call a Videojet service engineer.

E6049: Pressure Too Low

Warning: act before it becomes a stop

What it means: The actual ink pressure is more than 0.2 bar below the target pressure.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Pressure Too Low warning icon, without an E number

Likely causes

  • Ink pressure control or pump problem (service level)
  • Ink condition affecting the pressure needed

First checks, in this order

  1. Check the print for over-deflected or lost drops and check jet alignment.
  2. Use the service manual or call a Videojet service engineer.

E6039: Head Temperature Too High

Warning: act before it becomes a stop

What it means: The measured printhead temperature is more than 3 °C above its target.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Head Temp Too High warning icon, without an E number

Likely causes

  • Printhead heater control problem
  • Hot surroundings at the printhead

First checks, in this order

  1. Check the area around the printhead for heat sources.
  2. Use the service manual or call a Videojet service engineer.

E6040: Head Temperature Too Low

Warning: act before it becomes a stop

What it means: The measured printhead temperature is more than 3 °C below its target.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Head Temp Too Low warning icon, without an E number

Likely causes

  • Printhead heater not working
  • Cold drafts or cold surroundings at the printhead

First checks, in this order

  1. Check the area around the printhead for cold air flow.
  2. Use the service manual or call a Videojet service engineer.

E6078: Suspected Head Heater Failure (Or Thermal Trip)

Warning: act before it becomes a stop

What it means: The printer suspects the printhead heater has failed or its thermal trip has opened.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Suspected Head Heater Failure warning, without an E number

Likely causes

  • Failed printhead heater
  • Heater thermal trip opened

First checks, in this order

  1. Do not touch the heater plate: in a fault condition it can reach 70 °C.
  2. Use the service manual or call a Videojet service engineer.

E6041: TOF Too High

Warning: act before it becomes a stop

What it means: The measured jet velocity (time of flight) is more than 10% above the target velocity.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: TOF Too High warning, without an E number

Likely causes

  • Ink viscosity or pressure out of range
  • Velocity control problem (service level)

First checks, in this order

  1. Check for other active viscosity or pressure warnings.
  2. Use the service manual or call a Videojet service engineer.

E6042: TOF Too Low

Warning: act before it becomes a stop

What it means: The measured jet velocity (time of flight) is more than 10% below the target velocity.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: TOF Too Low warning, without an E number

Likely causes

  • Ink viscosity or pressure out of range
  • Partly blocked nozzle
  • Velocity control problem (service level)

First checks, in this order

  1. Check for other active viscosity or pressure warnings.
  2. Use the service manual or call a Videojet service engineer.

E6011: Pump Fault

Hits OEE: Availability

What it means: The ink pump has a fault.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Pump Fault fault icon, without an E number

Likely causes

  • Ink pump or pump drive failure (service level)

First checks, in this order

  1. Use the service manual or call a qualified Videojet service engineer.

E6064: Pump Fault

Hits OEE: Availability

What it means: A second pump fault code. The 1620, 1520 and 1220 manuals describe their second Pump Fault entry as the pump near maximum speed while pressure stays low.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: second Pump Fault entry (pump near max RPM and pressure low), without an E number

Likely causes

  • Pump near maximum RPM with low pressure
  • Worn pump or ink system restriction (service level)

First checks, in this order

  1. Use the service manual or call a qualified Videojet service engineer.

E6066: Pump RPM Near Max

Warning: act before it becomes a stop

What it means: The pump runs near its maximum speed (setpoint above 98%) and still struggles to reach the set pressure.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Pump RPM Near Max warning, without an E number

Likely causes

  • Worn pump
  • Ink system restriction or ink condition (service level)

First checks, in this order

  1. Use the service manual or call a Videojet service engineer before it becomes a pump fault.

E6015: Bad Nozzle

Hits OEE: Availability

What it means: The printer has detected a nozzle problem.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: listed as a warning, Bad Nozzle!!! Please Replace Or Repair

Likely causes

  • Nozzle not fitted correctly
  • Nozzle blocked or damaged
  • Ink in poor condition

First checks, in this order

  1. Shut down the jet.
  2. Check that the nozzle is fitted correctly.
  3. Carry out a nozzle flush, then restart the jet.
  4. If it persists, consider refreshing the ink in the core, then call service.

E6012: Cabinet Too Hot

Hits OEE: Availability

What it means: The printer cabinet temperature is above 80 °C, so the printer stops itself to prevent damage.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Cabinet Too Hot fault icon, without an E number

Machine response: printer stops automatically and restarts after the temperature falls

Likely causes

  • High ambient temperature around the printer
  • Electronics compartment fan or air flow problem

First checks, in this order

  1. Let the printer cool down; it starts again after the temperature drops.
  2. Check the ambient conditions and air flow around the cabinet.
  3. Report every overheating event to a Videojet service engineer.

E6067: Cabinet Hot

Warning: act before it becomes a stop

What it means: The electronics compartment is above 70 °C. At 80 °C it becomes the Cabinet Too Hot fault.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Cabinet Hot warning icon, without an E number

Likely causes

  • High ambient temperature
  • Electronics compartment fan or air flow problem

First checks, in this order

  1. Check the ambient conditions and air flow around the printer.
  2. Use the service manual or call a Videojet service engineer.

E6013: Ink Core Service Overdue

Hits OEE: Availability

What it means: The ink core has run longer than its rated hours (14000 hours on the 1650 and 1620) and the core or pump must be replaced now.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Ink System Service Overdue fault icon (rated life 14000 hours on the 1620, 12000 on the 1520, 9000 on the 1220)

Likely causes

  • Ink core or pump past its rated service life

First checks, in this order

  1. Replace the ink core or pump as soon as possible.
  2. Use the service manual or call a Videojet service engineer.

E6138: Core has reached its rated life

Warning: act before it becomes a stop

What it means: The ink core has reached its rated life and should be serviced soon to avoid unplanned downtime.[1]

Likely causes

  • Ink core at the end of its rated hours

First checks, in this order

  1. Plan the core service as soon as possible.
  2. Use the service manual or call a Videojet service engineer.

Ink Core Expired: Ink Core Expired

Hits OEE: Availability

What it means: The ink core has expired and must be replaced.[2][3][4]

Likely causes

  • Ink core past its service life

First checks, in this order

  1. Replace the ink core module.

E6029: EHT/HV Calibration Required

Hits OEE: Availability

What it means: The printer needs an EHT/HV calibration before it can run correctly.[1][5]

Likely causes

  • Calibration lost or not yet done (for example after a part change)

First checks, in this order

  1. Check that the printhead is clean and completely dry.
  2. Check that the printhead sleeve is in place and secured.
  3. Enter the required password and calibrate EHT/HV, or call a Videojet service engineer.

E6025: Core Not Filling

Hits OEE: Availability

What it means: The ink core is not filling.[1][5]

Likely causes

  • Ink supply or ink core fill problem (service level)

First checks, in this order

  1. Check the ink cartridge is fitted and has ink.
  2. Use the service manual or call a Videojet service engineer.

E6026: Insufficient Ink To Fill Core

Hits OEE: Availability

What it means: The fitted ink cartridge does not hold enough ink to fill the core.[1][5]

Likely causes

  • Ink cartridge empty

First checks, in this order

  1. Remove the empty ink cartridge and insert a new one.

E6079: Tank Not Filling

Warning: act before it becomes a stop

What it means: The ink core level is still low after 5 attempts to add ink.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Tank Not Filling warning, without an E number

Likely causes

  • Ink cartridge empty or not delivering ink
  • Ink core fill problem (service level)

First checks, in this order

  1. Check the ink cartridge and replace it if empty.
  2. Use the service manual or call a Videojet service engineer.

E6000: Printhead Absent

Hits OEE: Availability

What it means: Reliable communication between the user interface and the control system board (CSB) has been lost.[1][5]

Likely causes

  • Communication link between the user interface and the CSB lost
  • Communication settings wrong

First checks, in this order

  1. Power cycle the printer and see if the fault clears.
  2. If not, perform a Communications set up.
  3. If it persists, use the service manual or call a Videojet service engineer.

E6044: Head Cover Removed

Warning: act before it becomes a stop

What it means: The printer sees the printhead cover as not fitted.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Printhead Cover Open warning; the jet keeps running but the printer will not print

Likely causes

  • Printhead cover not fully seated
  • Printhead not slid fully into the sleeve
  • Magnet missing from the end of the sleeve
  • Faulty cover switch

First checks, in this order

  1. Seat the printhead cover completely on the printhead.
  2. Make sure the printhead is slid fully into the sleeve.
  3. Check that the magnet is present on the end of the sleeve.
  4. If it persists, the cover switch may need replacing: call service.

E6091: Printhead Cover Detect Disabled

Warning: act before it becomes a stop

What it means: Printhead cover detection, enabled by default, has been switched off.[1][5]

Likely causes

  • Cover detection disabled in the settings

First checks, in this order

  1. Proceed with caution.
  2. Switch printhead cover detection back on and fit the cover correctly.

E6071: No Time to Phase

Warning: act before it becomes a stop

What it means: The printer does not get enough time between prints to run its phasing check.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: No Time to Phase warning, without an E number

Likely causes

  • Product detector and printhead positions wrong for the line speed
  • Prints too close together

First checks, in this order

  1. Check that the product detector and the printhead are in the correct position.
  2. Make sure there is enough time between prints to phase.
  3. Use the service manual or call a Videojet service engineer.

E6073: Overspeed

Warning: act before it becomes a stop

What it means: The line speed is too fast for the current print raster to give the print width you need.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Overspeed warning, without an E number

Likely causes

  • Line speed above the limit for the selected raster or font
  • Shaft encoder speed very high

First checks, in this order

  1. Check whether the print width is still acceptable.
  2. Choose a raster suited to the line speed, or call a Videojet service engineer if the width is not acceptable.

E6097: Missed Print (PD Too Close To Printhead)

Warning: act before it becomes a stop

What it means: A print was missed because the product detector is too close to the printhead.[1][5]

Machine response: print missed

Likely causes

  • Product detector to printhead distance too short for the line running parameters

First checks, in this order

  1. Check the printhead to product detector distance against the line running parameters and increase the gap or adjust the product.
  2. Press Clear if shown; otherwise use Tools > Diagnostics > Printhead > Clear Errors And Warnings.
  3. If it will not clear, power cycle the printer.

E6024: Valve Error

Hits OEE: Availability

What it means: Hardware error in the valve hit and hold drive circuit.[1][2][3][4][5]

Also on: 1620, 1620 UHS, 1520, 1520 Excel, 1220: Valve Error fault icon, without an E number

Likely causes

  • Valve drive circuit fault (service level)

First checks, in this order

  1. Use the service manual or call a qualified Videojet service engineer.

E6028: New Ink Core Has A Different Ink Reference

Hits OEE: Availability

What it means: The ink core reports a different ink reference than expected.[1][5]

Likely causes

  • Wrong ink cartridge fitted to an existing core
  • New ink core fitted with a different ink type

First checks, in this order

  1. Check that the ink type shown matches the ink cartridge fitted.
  2. On an existing core, fit the correct ink cartridge.
  3. If a new core was fitted, run Copy ink core parameters.
  4. If the ink type was changed on purpose, call a Videojet service engineer.

E15062: Make-up Tank Empty

Hits OEE: Availability

What it means: The make-up tank is empty and must be primed before the jet can restart.[6][7][8]

Likely causes

  • Make-up cartridge ran out and the tank drained

First checks, in this order

  1. Fit a suitable make-up cartridge.
  2. Run Prime Make-up Tank before restarting the jet.

E15061: Make-up Tank Empty

Warning: act before it becomes a stop

What it means: The make-up tank is empty.[6][7][8]

Likely causes

  • Make-up cartridge empty

First checks, in this order

  1. Check the make-up cartridge and fit a new one if needed.

E15066: Mixer Tank Empty

Hits OEE: Availability

What it means: The mixer tank is empty and must be primed before the jet can restart.[6][7][8]

Likely causes

  • Ink cartridge ran out and the mixer tank drained

First checks, in this order

  1. Fit a suitable ink cartridge.
  2. Run Prime Mixer Tank before restarting the jet.

E15065: Mixer Tank Empty

Warning: act before it becomes a stop

What it means: The mixer tank is empty.[6][7][8]

Likely causes

  • Ink cartridge empty

First checks, in this order

  1. Check the ink cartridge and fit a new one if needed.

E15048: Ink Cartridge Empty

Warning: act before it becomes a stop

What it means: The ink cartridge is empty.[6][7][8]

Likely causes

  • Ink cartridge used up

First checks, in this order

  1. Fit a suitable ink cartridge.

E15050: Make-up Cartridge Empty

Warning: act before it becomes a stop

What it means: The make-up cartridge is empty.[6][7][8]

Likely causes

  • Make-up cartridge used up

First checks, in this order

  1. Fit a suitable make-up cartridge.

E15059: Make-up Tank High

Warning: act before it becomes a stop

What it means: The fluid level in the make-up tank is above the allowed limit.[6][7][8]

Likely causes

  • Too much make-up fluid in the system, for example from repeated clean stops and starts or nozzle flushing

First checks, in this order

  1. Keep the ink jet running if possible.
  2. Avoid actions that add make-up, including Clean Stop/Start and nozzle flushing.

E15063: Mixer Tank High

Warning: act before it becomes a stop

What it means: The fluid level in the mixer tank is above the allowed limit.[6][7][8]

Likely causes

  • Too much make-up fluid added to the ink, for example from repeated clean stops and starts or nozzle flushing

First checks, in this order

  1. Keep the ink jet running if possible.
  2. Avoid actions that add make-up, including Clean Stop/Start and nozzle flushing.

E15265: 'Quick' Stop as Mixer Tank High

Hits OEE: Availability

What it means: The printer made a Quick Stop of the jet because the mixer tank level was too high.[6][7][8]

Machine response: jet stopped with a Quick Stop

Likely causes

  • Mixer tank overfilled with make-up fluid

First checks, in this order

  1. Inspect the printhead and clean it if needed.
  2. Restart the ink jet as soon as you can to avoid start-up problems from drying ink.

E15171: Printhead 1 No Time to Phase

Warning: act before it becomes a stop

What it means: The printer could not get valid phase profile data before its timeout.[6][7][8]

Likely causes

  • Print rate or line speed too high to leave time for phasing
  • Product detector not working correctly

First checks, in this order

  1. Reduce the print rate or line speed.
  2. Check that the product detector works correctly.

E15201: Printhead 1 Velocity Detect Timeout

Warning: act before it becomes a stop

What it means: The printer could not get valid drop speed data before its timeout.[6][7][8]

Likely causes

  • Print rate or line speed too high
  • Product detector not working correctly

First checks, in this order

  1. Reduce the print rate or line speed.
  2. Check that the product detector works correctly.

E15303: Printhead 1 Build-Up Detected

Warning: act before it becomes a stop

What it means: The printer detects ink build-up on the printhead, which needs cleaning to keep print quality.[6][7][8]

Likely causes

  • Ink build-up on the printhead

First checks, in this order

  1. Clean and dry the printhead at the earliest opportunity.

E15564: Printhead 1 Cleaning Recommended

Warning: act before it becomes a stop

What it means: The printhead cleaning date the printer calculated is getting close.[6][7][8]

Likely causes

  • Scheduled printhead cleaning coming due

First checks, in this order

  1. Inspect the printhead at the next opportunity and clean it if needed.

E15561: No Code No Run

Hits OEE: Availability

What it means: The printer stopped printing because it missed as many prints as the No Code No Run threshold allows.[6][7][8]

Machine response: printing stops

Likely causes

  • Repeated missed prints (see the Missed Print warnings)
  • Printer setup or threshold not matched to the line

First checks, in this order

  1. Review any Missed Print warnings shown.
  2. Adjust the printer setup or the No Code No Run threshold.

E15562: Electronics Compartment Temperature Too Hot

Warning: act before it becomes a stop

What it means: The measured temperature in the electronics compartment is above the allowed limit.[6][7][8]

Likely causes

  • High ambient temperature near the printer

First checks, in this order

  1. Check the ambient conditions around the printer.
  2. Move the printer to a cooler spot if needed.

E15556: No Ink Cartridge

Warning: act before it becomes a stop

What it means: The printer cannot detect a cartridge in the ink slot.[6][7][8]

Likely causes

  • Ink cartridge missing or not seated

First checks, in this order

  1. Fit a suitable ink cartridge.

E15286: Incorrect Ink Type

Warning: act before it becomes a stop

What it means: The cartridge in the ink slot holds the wrong ink type; the message names the type found and the type required.[6][7][8]

Likely causes

  • Wrong ink cartridge fitted

First checks, in this order

  1. Fit an ink cartridge of the type named on screen.

E10622: Wrong Cartridge in Ink Slot

Warning: act before it becomes a stop

What it means: The cartridge in the ink slot contains make-up fluid.[6][7][8]

Also on: E10621 Wrong Cartridge in Make-up Slot is the mirror case (ink cartridge in the make-up slot) on the same models

Likely causes

  • Make-up cartridge placed in the ink slot

First checks, in this order

  1. Fit a suitable ink cartridge in the ink slot.

E15519: Service Module 1 Replacement Required

Hits OEE: Availability

What it means: Service Module 1 (the filter module) has reached the end of its usable life. Used beyond its life, the jets are suppressed.[6][7]

Also on: On the 1880 the matching messages are E10755 and E15995 Service Module Replacement Required

Likely causes

  • Service module past its service life (5000 hours or 12 months, whichever comes first, on the 1580; 5000 hours on the 1860)

First checks, in this order

  1. Replace Service Module 1.

E10755: Service Module Replacement Required

Hits OEE: Availability

What it means: The service module has gone past its service life and a jet start is blocked until it is replaced.[8]

Machine response: jet start prohibited

Likely causes

  • Service module past its service life (12 months on the 1880)

First checks, in this order

  1. Replace the service module.

E15646: Service Module 1 Replacement Due in (n) Hours

Warning: act before it becomes a stop

What it means: Service Module 1 is close to the end of its usable life; the message shows the hours left.[6][7][8]

Likely causes

  • Service module nearing end of life

First checks, in this order

  1. Make sure a replacement service module is on hand.

E15804: Air Filter Replacement Recommended

Warning: act before it becomes a stop

What it means: The air filter has reached the end of its recommended service life.[6][7][8]

Likely causes

  • Air filter past its service life

First checks, in this order

  1. Replace the air filter.

E10751: Air Filter Performance Reduced

Warning: act before it becomes a stop

What it means: The ink compartment is warmer than expected, which points to a blocked or worn air filter.[8]

Likely causes

  • Air filter obstructed
  • Air filter at the end of its life

First checks, in this order

  1. Check the air filter for obstructions.
  2. Replace the air filter (recommended).

E15542: Printhead 1 Accelerometer Peak Shock Level Exceeds Threshold

Warning: act before it becomes a stop

What it means: The printhead took a mechanical shock or acceleration above the recommended limit.[7][8]

Likely causes

  • Printhead dropped while the jet was running
  • Acceleration or deceleration too high on a traversing application

First checks, in this order

  1. If the printhead was dropped, inspect it and clean it if needed.
  2. On a traversing setup, reduce the printhead acceleration and deceleration rates.

E15356: Printhead 1 Missed Print: Overspeed

Warning: act before it becomes a stop

What it means: A print was missed because the line speed is too fast for the current job.[6][7][8]

Machine response: print missed

Likely causes

  • Line speed above what the selected job and font allow

First checks, in this order

  1. Review the line speed setting and adjust it as needed.

E15269: Printhead 1 Missed Print: Product Delay too short

Warning: act before it becomes a stop

What it means: A print was missed because the product delay for printhead 1 is too short.[6][7][8]

Machine response: print missed

Likely causes

  • PD to PH distance (product detector to printhead) set too short

First checks, in this order

  1. Review the PD to PH distance and increase it as needed.

E10719: Printhead 1 Job Not Ready to Print

Warning: act before it becomes a stop

What it means: The job for printhead 1 is not ready to print.[6][7][8]

Likely causes

  • Jet not running or job not loaded

First checks, in this order

  1. Start the jet (Run) and load the job.

Log it, or the same alarm comes back

A coder fault stops printing, and most lines stop or reject everything after it, so in OEE terms it is a breakdown, or a quality loss when packs go out uncoded. Log the fault, the line and the minutes lost.

  • Reason code: the fault plus the line, for example Videojet 1580 gutter fault, line 2 cartoner, so a coder that faults every Monday after the weekend shows up as a pattern.
  • Loss bucket: a stop that needs a reset, a part or a technician is an availability loss (breakdown). Stops shorter than your micro-stop threshold go to performance (minor stops). The six big losses page shows where each one belongs.
  • What to count: how often each code fires per week and the minutes it costs. Two numbers a week turn "that alarm comes up sometimes" into a ranked list. The MTBF and MTTR calculator and the downtime cost calculator do the math.

The free OEE tracker logs each stop with its reason and turns the week into a downtime Pareto, so the code that costs the most rises to the top.

fabrico.io has a guide to micro-stops on packing lines. A code tells you what the machine detected, not what happened on the line in the seconds before. Fabrico's camera-based OEE software syncs camera video with machine data, so you can replay the moment the line stopped next to the coder's fault.

Frequently asked questions

What does an EHT trip mean on a Videojet printer?

EHT is the extra high tension supply that charges the deflector plate in the printhead. An EHT trip (E6008 EHT/HV Trip on the 1650 and 1550, the EHT Trip icon on the 1620, 1520 and 1220) means the printer sensed arcing at the deflector plate and stopped printing. Stop the jet, clean the deflector electrodes, let the printhead dry completely and back flush the nozzle. A printhead that is still wet when the jet starts is a common reason for the trip. If it keeps coming back, run the EHT/HV calibration or call a Videojet service engineer.

What is a gutter fault on a Videojet?

The gutter catches the drops that are not printed and returns the ink to the printer. A gutter fault (E6090 on the 1650 and 1550) means ink is not entering the gutter. Check that the stream is present and lands in the gutter. If the stream is missing, back flush the nozzle; if it misses the gutter, align the jet; if it is in the gutter, refresh the ink. If the fault stays, the gutter sensor or the umbilical may be at fault, so call service. Keep the Gutter Fault Shutdown setting enabled.

How do I clear a fault on a Videojet 1880?

Fix the cause first. Then touch the down arrow on the status bar to open the list of uncleared alarms, touch the alarm to read its details and the on-screen fix, and press Clear once the condition is gone. The Clear button only becomes active when the alarm has been resolved, and some alarms clear themselves. A red bar means a fault that stops printing and the jet, a yellow bar a warning, and blue a maintenance alert. Restart the jet after a fault, with the printhead clean and dry.

What does a phase fault mean on a Videojet?

Phasing keeps the charge on each drop in step with the moment the drop breaks off the jet. If the printer cannot get phase data at start-up, the 1620, 1520 and 1220 show Bad Phasing and the 1650 and 1550 show E6017 Fatal Error: No Phase Response From Firmware or E6021 Initial Phasing Trim Failed. Back flush the nozzle, clean and fully dry the printhead and try again; after two failed attempts call service. On the 1580, 1860 and 1880, E15171 Printhead 1 No Time to Phase means the line speed or print rate leaves too little time to phase.

What do Videojet ink viscosity too high and too low warnings mean?

The printer measures how much pressure it needs to hold the correct jet speed. Too high means the ink is too thick, usually because solvent has evaporated and make-up was not added, so check the make-up cartridge or make-up tank. Too low means the ink is too thin, often from too much make-up after repeated clean starts and stops or nozzle flushing, so keep the jet running and avoid actions that add make-up. On the 1580, 1860 and 1880 these are E15151 and E15150; on the 1650 and 1550 E6046 and E6047. Unable to control viscosity (E6014) is the fault that follows if it cannot be corrected.

Sources

Codes and meanings follow the manufacturer documentation below. Wording is ours, simplified for the shop floor; the manual for your exact model and software version wins if it differs.

  1. Videojet 1650/1650 UHS Operator Manual, P/N 462331-01, Revision AD, February 2015, hosted by Videojet (videojet.com)
  2. Videojet 1620/1620 UHS Operator Manual, P/N 462269-01, Revision AC, February 2015, hosted by Videojet (videojet.com)
  3. Videojet 1220/1520 Operator Manual, P/N 462268-01, Revision AA, July 2011, hosted by Videojet (global.videojet.com)
  4. Videojet 1520 Excel Operator Manual, P/N 462270-01, Revision AA, July 2011, hosted by Videojet (videojet.com)
  5. Videojet 1550 Operator Manual, P/N 462329-01, Revision AB, November 2012, hosted by Videojet (videojet.com)
  6. Videojet 1580 Operator Manual, P/N 463170-01, Revision AA, August 2018, hosted by Videojet (global.videojet.com)
  7. Videojet 1860 Operator Manual, P/N 462651-01 (cover; file name 462655-01-aa), Revision AB, April 2017, hosted by Videojet (global.videojet.com)
  8. Videojet 1880 Operator Manual, P/N 463285-01, Revision AB, January 2021, hosted by Videojet (global.videojet.com)

See the moment the line stopped

Fabrico, a light MES with computer vision, syncs camera footage with machine and timeline data, so you can replay the exact moment the line stopped and review the cause next to the coder's fault. Cameras also catch short stops and a line that is switched on but not producing, the losses nobody writes down. Machines connect through a PLC, a Fabrico IoT device or an AI camera.

Book a Fabrico demo
The lookup stays free.

Related: packaging line troubleshooting · labelling machine · metal detector · OEE in packaging · OEE in food and beverage

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Related tools: full troubleshooting directory · OEE calculator · downtime cost · MTBF / MTTR · glossary

OEE essentials: OEE calculator · What is OEE · How to improve OEE · Six big losses · Availability · TEEP · Cost of downtime · OEE benchmark · Free OEE tracker · Free OEE software · How to track downtime · How to implement OEE · Light MES vs full MES