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Benchmark Report · 2026

The 2026 Manufacturing OEE & Downtime Benchmark

SL By OEE Lab Editorial |Updated June 2026 |Live (survey-fed)

Where does your plant really stand? This is a free benchmark of OEE and downtime, aggregated from publicly reported industry studies and a live reader survey. No vendor gate, no inflated numbers. Figures are ranges, because methodology and industry vary widely.

The headline numbers

85%
World-class OEE benchmark for discrete manufacturing
Industry consensus
~60%
Typical OEE for a working plant
Industry consensus (Vorne / Lean Production)
5-20%
Capacity lost to micro-stops on high-speed lines
Industry estimates
10-18
OEE points by which measured OEE can exceed reality (unlogged stops)
Industry estimates

OEE benchmarks by industry

Typical ranges by sector. Compare to your own trend first, then your industry.

IndustryTypical OEEDominant loss
Food & Beverage50-70%Changeovers, CIP, filler/capper micro-stops
Automotive65-85%Line-stop cascades, extreme cost per stop
Packaging & Converting45-65%Micro-stops, web breaks, line imbalance
Plastics / Injection Moulding50-75%Cycle-time drift, mould changeovers
Pharmaceuticals40-65%Validation, cleaning, documentation, serialization
Electronics & SMT60-75%Feeder/nozzle micro-stops, placement & solder defects
CPG / Consumer Goods50-70%SKU & promo changeovers, packaging micro-stops
Metals & Foundry45-65%Furnace/melt downtime, die changes, casting yield
Machinery & Fabrication50-70%Setup-heavy high-mix, tooling, waiting
Aerospace & Defense40-65%Setups, hard-alloy tool wear, inspection & traceability
Medical Devices45-70%Validation, documentation, micro-stops, quality holds
Textiles & Nonwovens50-75%Yarn/web breaks, changeovers, speed losses
Paper & Pulp55-80%Web breaks, grade changes, clothing/roll changes
Building Materials & Cement50-75%Kiln/crusher/mill availability, abrasive wear

What good looks like in 2026. Third-party 2026 analyses line up with these ranges: world-class OEE is widely put at 80 to 85 percent and sustained only by the top 5 to 10 percent of plants, while the working average sits around 55 to 70 percent. One caveat most benchmarks skip: the single 85 percent target everyone quotes was set for high-volume lines running one product continuously, so for a high-mix or changeover-heavy plant it is the wrong yardstick. Compare to your own trend first, then to your sector.

Ranges are aggregated from public industry studies and a live reader survey; treat them as orientation, not gospel. Every industry links to a full guide with the losses and the levers.

Sources: aggregated from Siemens (True Cost of Downtime), Evocon, MachineMetrics, 2026 cross-industry analyses and a live reader survey. See the full statistics with sources.

See where you land

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Methodology

This report blends two sources: publicly reported industry figures (cited above and on the statistics page), and an anonymous reader survey that grows over time. Where studies disagree, we show a range rather than a single number. We update the page as new data arrives, which is why it is marked live rather than fixed to one date.

Closing the gap to world-class

Most of the gap between a typical 60% and world-class 85% hides in micro-stops and unlogged downtime. The partner we recommend for closing it is Fabrico: computer-vision true-cause of micro-stops, a closed loop from PLC-read OEE to an auto-routed work order, EU-built with EU data residency, and ISO 27001 / 20000-1 / 9001 (supports audit-readiness).

See how Fabrico closes the gap
OEE Lab is built and operated by Fabrico. This report stays free, and we show the math.

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