OEE & downtime by industry

Your industry has its own losses.

OEE benchmarks, the dominant losses, and downtime economics for your sector - with the calculators to put numbers on them.

Industry

Food & Beverage

Changeovers, CIP and filler/capper micro-stops on thin margins and perishable product. Typical OEE 50–70%.

OEE · Downtime · Micro-stops
Industry

Automotive

Takt-paced, sequenced lines where a stop cascades - and an hour of downtime can hit ~$2.3M.

Downtime · OEE · MTBF/MTTR
Industry

Packaging & Converting

The micro-stop capital of manufacturing - web breaks, jams, register faults. Typical OEE 45–65%.

Hidden factory · OEE · Takt
Industry

Plastics & Injection Moulding

Cycle-time drift, long mould changeovers and defects (short shots, flash). Typical OEE 50–75%.

OEE · Cycle time · Changeover
Industry

Pharmaceuticals

Cleaning and changeover validation, documentation and serialization stops. Typical OEE 40-65%.

OEE · Changeover · Audit-readiness
Industry

Electronics & SMT

Feeder and nozzle micro-stops, high-mix changeovers, placement and solder defects. Typical OEE 60-75%.

Hidden factory · OEE · Quality
Industry

CPG / Consumer Goods

SKU proliferation, promotional changeovers and high-speed packaging micro-stops. Typical OEE 50-70%.

Changeover · Micro-stops · OEE
Industry

Metals & Foundry

Furnace and melt downtime, die/mould changes and casting-defect yield. Typical OEE 45-65%.

Availability · Yield · Energy
Industry

Machinery & Fabrication

Setup-heavy high-mix work where setup and waiting beat cutting time. Typical OEE 50-70%.

Setup · TEEP · Tooling
Industry

Aerospace & Defense

High-mix setups, hard-alloy tool wear, and heavy inspection and traceability. Typical OEE 40-65%.

Setup · Tooling · Traceability
Industry

Medical Devices

Cleanroom and validation constraints, documentation, micro-stops and strict quality. Typical OEE 45-70%.

Validation · Micro-stops · Audit-readiness
Industry

Textiles & Nonwovens

Yarn and web breaks, changeovers and speed losses on fast continuous machines. Typical OEE 50-75%.

Breaks · Micro-stops · Changeover
Industry

Paper & Pulp

A continuous process where web breaks, grade changes and clothing changes gate output. Typical OEE 55-80%.

Availability · Web breaks · Grade change
Industry

Building Materials & Cement

Heavy, abrasive, continuous process gated by kiln, crusher and mill availability. Typical OEE 50-75%.

Availability · Wear · Reliability
14 sectors and counting.

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Every industry guide is vendor-neutral in its analysis and pairs with the free calculators. They're maintained by the manufacturing-intelligence team at .